Rail Bender
Usage: straightening and bending the railroad tracks
Verification: CRCC
Type: hydraulic rail bender
A rail bender is used for straightening and bending railroad tracks. This specially designed rail maintenance equipment makes mechanical adjustments to the bent and deformed rails to restore them to the linear state as required by the design. During operation, certain pressure and pulling forces are applied to the rails to eliminate bending and twisting, ensuring the stability of trains.
Key advantages of AGICO Rail Bender
Strong straightening ability and wide application range
The high-efficiency hydraulic system is adopted, with a large output force, which can quickly correct various degrees of rail bending and twisting deformation. Applicable to conventional rails (such as 43kg/m, 50kg/m, 60kg/m, and 75kg/m standard rails) and different types of rails, such as heavy-duty railways, high-speed railways, and urban subway tracks.
Easy operation and high safety
The equipment has a compact and reasonable structure, and the layout of the operation panel is clear. Ordinary workers can master the use method after simple training. Equipped with multiple safety protection devices, such as overload protection and anti-rebound design, it effectively protects the personal safety of operators.
High operating efficiency and low construction cost
The single straightening time is short, which can greatly improve the track maintenance and construction progress. The equipment has strong durability, low failure rate, and simple maintenance, and significantly reduces the cost of later use and maintenance.
High precision, excellent track straightening effect
Equipped with precise pressure control and a stroke control system, it can accurately adjust the force, and the straightness of the straightened track is high, which meets the requirements of railway industry standards. Ensure the stability and smoothness of the train during railway operation and extend the overall service life of the track.
Easy to move and adapt to various construction environments
Some models are designed as portable or modular structures, which can be easily transferred to various complex construction conditions, such as on-site emergency repairs, tunnel operations, mountain railway maintenance, etc. Equipped with special brackets or wheeled mobile bases, it is easy to deploy and move quickly.
Hydraulic rail bender for sale
YPG-1000 hydraulic vertical rail bender
This hydraulic rail bender is suitable for any railway line. It vertically aligns the rail joints to ensure that the two rails are straightened for connecting. The machine has the advantages of a simple structure, easy operation, safe to use, and reliable quality. It is ideal equipment for regular maintenance, overhaul, and emergency repairs.
| Max. Vertical straightening force | 1100kN |
| Rated Vertical straightening force | 1000kN |
| Maximum working pressure | 52MPa |
| No-loading efficiency | 1.5mm |
| Adjust the fulcrum (top) range | ±100mm |
| Maximum operation force | 436kN |
| Weight | About 190kg |
| Overall dimension | 1200×300×660mm |
YZG-550 double-hook hydraulic rail bender
This model is a manual rail bender that can be applied to railroad rails ranging from 43kg/m to 75kg/m, AT rail, and railroad switches. Made from special steel, it provides high bending force, ensuring reliable performance, compact structure, lightweight, and convenient dismounting.
| Max. Bending force | 550KN |
| Rated working system pressure | 52MPa |
| Working piston stroke | 70mm |
| Pump diameter *stroke | Φ14*40mm |
| Idle efficiency | 1.6mm/time |
| Weight | 80kg |
| Dimension | 1100×700×400mm |
YZG 750 III Hydraulic Rail Bender
This hydraulic rail bender is a manual type tool for bending or straightening the rails from 43kg/m to 75kg/m in the horizontal direction on the track. Welded from special steel, the machine has benefits such as reliable performance, compact structure, lightweight, convenient disassembly, and so on.
| Max. Bending force | 750KN |
| Rated working system pressure | 52MPa |
| Working piston stroke | 70mm |
| Pump diameter *stroke | Φ14*40mm |
| Idle efficiency | 1.6mm/time |
| Weight | 80kg |
| Dimension | 850*520*240mm |
YZG 530 Hydraulic Rail Bender
This rail bender is a manual tool that fits rails below 50 kg/m with a horizontal direction for straightening (or bending). The main body is forged of steel, ensuring reliable performance, compact structure, lightweight, and easy disassembling.
| Max. straight rail force | 530KN |
| System-rated working pressure | 52MPa |
| Work piston stroke | 70mm |
| Pump diameter *stroke | Φ14×40mm |
| No-load efficiency | 1.6mm/once |
| Weight | 58kg |
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Why AGICO?
Advanced processing machines
Vertical milling machining center, CNC lathes, CNC cutting, milling, planting, grinding, plugging, boring, punching, pressure, welding, testing, and other processing equipment.
One-stop solution for rail maintenance
AGICO has a wide range of products for rail maintenance, all that you need can be supplied, such as rail benders, rail grinding machines, rail cutting machines, rail tamper machines, rail impact wrench, rail drilling machine, rail lifting and lining machine, etc.
Strict quality control and complete qualification certification
Many products have passed international certifications such as CE and ISO9001 and meet overseas export standards. The ISO quality management system is implemented throughout the entire process, and key components are precision processed and factory tested.
Improve the after-sales service system
Online guidance, video teaching, technical support, and other service methods are provided. Customers from more than 40 countries have used our rail maintenance equipment and find it really helpful in safety and efficiency.
Application of the rail bending machine
Rail bending machines play a vital role in railway construction and maintenance. Whether in new line construction or old line reconstruction, rail bending machines can effectively improve the quality and efficiency of track laying. In addition, in daily railway operations, rail benders are also often used to regularly inspect and correct tracks to ensure the flatness and stability of railway lines.
Rail straightening
It is mainly used to straighten the rails that are bent due to uneven force, damage during transportation, or long-term use back to their normal straight shape.
Railway maintenance
In daily railway maintenance, rail benders are essential tools used to restore the straight shape of deformed rails and ensure the normal operation of the railway.
Line repair
In the case of railway accidents, extreme weather, etc., rails may be deformed, and rail straighteners are used to repair them to restore their geometric shape.
